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SuperPlating™ is a technology to infuse water, resin, extracts (herbal and others), and fat/oil (lipid) based liquids into powdered carriers at room temperature. Unlike traditional food plating where the final powder is typically 7 – 10% liquid and 90 – 93% powdered carrier, the SuperPlating process produces a final powder which, depending on the liquid, may contain up to 80% liquid with as little as 20% carrier – saving up to 91% of supply chain costs related to transportation and storage. Typical SuperPlating is done with 50% liquid and 50% carrier. SuperPlating is superior to conventional spray drying because it is done at room temperature. Molecular structure, nutritional value, isomeric, and, if applicable, the fatty acid profile of the base liquid is retained; there is no loss of flavor or color!

Sample Applications:
  • Cosmetic Ingredients
  • Flavors (concentrated powder)
  • Fortification
  • Foods

Carriers can include many soluble or insoluble substances like:
  • Dextrin (Maltodextrin and Tapioca)
  • Protein Powder
  • Vitamins premixes
  • Mineral Blends
  • Dried food blends
  • Starch (corn, rice, and potato)
  • Salt
  • Sugars (e.g. sucrose and fructose)
  • Coffee and Tea
  • Cellulose (as MCC)
  • Enzyme and probiotic powders
  • …and many more!

Note that in water based liquids, the percentage of “free water” needs to be less than 10% to reduce the likelihood of mold forming in the final powder.
Because this process is done at room temperature, 99.9%+ of the liquid is infused.